What Is A Collaborative Robot – You want to make sure your robotics application is safe … so a collaborative robot way to go? Collaborative robot safety is not as simple as you might think.
When you work with any industrial machinery, safety is a top priority. While the number of injuries is generally low, this can only be because we continue to put safety first.
What Is A Collaborative Robot
Collaborative robots (aka collaborative robots) are a special type of robot that has become popular in the last 10-15 years. Collaborative robots promise they are intrinsically safe… but are they really?
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Before you can start using cobot in your business, here are some things you should know about cobot security…
Robot security fences can be troublesome. They are large, bulky, difficult to install and take up a lot of valuable floor space in your facility. So it would be better if you could do away with the safety fence completely and just use a robot without a safety fence.
It would be wrong to say that cobots can dispense with fences entirely. No matter what type of robot you use, there are many applications that require additional security measures. Even if you don’t need a fence, you may need additional safety sensors to ensure your robot meets the safety standards required for your application.
There is one major international standard for collaborative robots. Country-specific guides and recommendations are then provided based on where you are in the world.
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The main standard you need to know about collaborative robots is ISO / TS 15066. This standard was first published by the International Organization for Standardization (ISO) in 2016.
It specifies safety requirements for collaborative industrial robot systems and guidelines for the safe operation of collaborative robots. Robots built to this standard will include special features that contribute to safety, such as integrated safety sensing, speed limits, and force limits.
In addition to cobot safety standards, your robot application must comply with the specific guidelines of your country for the use of robotic equipment.
These guidelines aren’t likely to target cobots directly (although they might be), but they will give you actionable advice on how to keep your robotics applications safe.
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When deploying a new robot in your facility, one of the key decisions you will make is whether to add a safety fence or safety sensors.
For traditional industrial robots, the answer is almost certain – yes. There are very few applications where non-cobots are safe without fences or sensors. With cobots, you need to ask yourself a few questions to determine if you need a fence or a security sensor.
The basic answer is … ASAP. Even before buying a cobot, you should consider the security implications of your particular application.
If it turns out that your mission requires a safety fence, it can indicate that other types of robots are also suitable. Likewise, by considering cobots instead of other industrial robots, you may find that safety fences are not needed.
How Collaborative Robots’ Flexibility Benefits Manufacturers
Maybe you need a security fence, maybe not. The only way to find out is to pay attention to safety issues throughout the design and deployment of robotic cells.
When you identify potential cobot safety issues early, you can mitigate them without disrupting the robot’s productivity.
What aspects of cobot security are you concerned about? Let us know in the comments below, or join the discussion on LinkedIn, Twitter, Facebook, Instagram, or in the forums.
Alex Owen-Hill is a freelance writer and public speaker who blogs on a variety of topics including science, presentation skills at CreateClarifyArticulate.com, storytelling, and (of course) robotics. He received his PhD in Telerobotics from the Polytechnic University of Madrid as part of the PURESAFE project in collaboration with CERN. A recovering academic, he maintains a strong presence in the field of robotics by blogging about industrial robots. Here you will find the most important news, blogs and videos from SP Automation & Robotics. We will highlight developments, insightful industry trends, company announcements, technology expos, conferences and events.
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This is the most obvious benefit. When using robots, operators typically load parts onto equipment, conveyor belts, or turntables. Next, the operator leaves the workspace and the robot starts working. With cobots, operators can hand parts directly to robots without leaving the workspace – reducing time, cost, and floor space. Collaborative teams of humans and robots are more efficient than teams of either humans or robots alone, according to a study by MIT researchers at a BMW plant. In fact, humans have 85% less idle time when working with robots.
It’s a shame that robots are only useful or realistic for large industrial plants. However, this is no longer the case. Now, through the use of smarter, more accessible collaborative robots, small and medium-sized organizations can use automation tools. These smaller companies will benefit from cobots and their various industrial applications, such as assembly, loading/unloading, packaging, sorting, dispensing, grinding and polishing. These types of applications and processes will continue to benefit as cobots are adopted across all business sizes.
With today’s collaboration technology, a large number of applications see a return on investment (ROI) in less than a year when investing in cobots. Since these robots can be co-located, working directly with their human partners, there are fewer barriers to work and less time wasted. When you think about it, it adds up: you increase productivity and reduce labor costs, while also implementing exciting advanced technology, which is very attractive to many customers.
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We have already mentioned it, but the benefits of installing a robot without a safety cage are endless. Robots work in complex human environments unencumbered by large cages or external sensors and obstacles that usually accompany them. This allows the facility to deploy robots, remove robots or deploy people in a central workspace. This in turn allows the flexibility required by high-mix, low-volume manufacturing facilities. It also frees up floor space and reduces the cost of implementing robotics for many manufacturers.
Collaborative sensory robots can work side-by-side with humans in situations where safety and complexity are critical, and can also perform complex and dangerous tasks that cannot be performed by traditional robots or humans. Applications such as stabilizing the motion of surgical instruments or laboratory operations to prevent human error from causing unwanted motion are at the forefront of the collaborative robotics industry. This paves the way for humans to rely on the benefits of robots while improving complex and dangerous technologies.
This is the beginning for collaborative robots. In the long term, it is difficult to say what role we as humans will play in highly automated manufacturing applications. Currently, sales of collaborative robots account for 5% of the total robotics market. This will grow exponentially as more manufacturers and engineers start using cobots. They can then start exploring its possibilities – across industries from medical devices to packaging. Collaborative robots, or collaborative robots, enable direct collaboration with humans to perform a variety of tasks. Sometimes, this may include tasks that robots or humans cannot do alone. According to ISO 10218 Parts 1 and 2, there are four main types of cobots: Safe Monitored Stop, Speed and Separation, Power and Force Limits, and Manual Guidance.
When most people hear the term cobot, they probably think of the power and limited power of cobots. These cobots are specially designed to interact directly with human workers without the need for additional safety barriers, vision systems or external scanners.
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To improve personal safety, the power and power limited wrenches are designed without sharp corners, exposed motors, or pinch points. To allow power- and power-like cobots to walk safely together with humans, cobots have built-in sensitive collision monitors. This monitor allows the cobot to detect possible collisions and stop the cobot as soon as it comes into contact with a human. The power and strength limitations of today’s collaborative Robots are limited to smaller applications.
Stop Safety Monitoring Robot collaboration is typically used in applications where human interaction with the robot is minimal. This type of robot uses traditional industrial robots combined with several safety sensors to detect when humans enter the robot’s working range. Once you detect someone at work
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